Pigment har den fordel, relativt lave samlede omkostninger, men kræver brug af pigmentof det tekniske personale af spredningen af pigment der har en god teknisk viden, eller dobbeltarbejde, Ud over støvforurening. Personligt, Jeg tror,: Hvis de støttede fabrikken, Der er visse tekniske team kan bruge pigment fuldstændigt, the costs can be reduced.

Hvis den forholdsvis lille størrelse fabrikken, Jeg har stadig anbefale at købe mere bekvem farve masterbatch, farvetilpasning teknologi er spredt, og lade andre mennesker gør, to be his last as long as the molding on it.

Pigmenter er opdelt i organiske pigmenter og uorganiske pigmenter
Almindeligt anvendte organiske pigmenter er: phthalocyanine rød, phthalocyanine blå, phthalocyanine grøn, lys rød, rød molekyler, makromolekyler gul, Permanent Gul, Violet, azo rød. Uorganiske pigmenter almindeligt anvendte: cadmium rød, cadmium gul, titandioxid, carbon black, jernoxid rød, jernoxid gul, osv.

2. Carrier

Er matrix masterbatch. Udvælgelse og produkter ekskl harpiks masterbatch generelt de samme harpiks som bærestof, forenelighed af de to bedste, but we must consider the carrier mobility.

3. Dispergeringsmiddel

Gør pigment jævnt fordelt og ikke længere rally, smeltepunktet for dispergeringsmiddel bør være lavere end den harpiks, harpiksen har god kompatibilitet, og pigmenter har gode affinitet. De mest almindeligt anvendte dispergeringsmidler er: lavmolekylære polyethylenvoks, stearic acid salt.

4. Tilsætningsstoffer

Såsom flamme, lysere, anti-bakterielle, anti-statisk, anti-oxidation og andre arter, medmindre kunden anmoder om, generally do not contain the additive masterbatch.

Virksomheden har professionelle teknisk personale, i henhold til fabrikantens krav til forskellige produktgrupper farver rettidig og nøjagtig tilberedning af kunderne har brug for en bred vifte af høj kvalitet blandet farve, og en række af high-end kunder for at opfylde de krævede farvede plastprodukter, særligt tilbøjelige til problemer i den nuværende PC, PA, PET, PVC, TPR, PP, PE and other plastic products is a unique coloring techniques.

De kan også oprettet specielt for kunderne private filer, improve customer competitiveness of their products to meet customer demand for high-end color.

Use standard benefits. PANTONE

(1) color and simple expression.
Anywhere in the world, as long as the customer designated one PANTONE color Numbers, we just check the corresponding PANTONE card, you can find the necessary color sample plate, making the color according to customer’s requirement.

(2) to ensure consistent every hue of printing.
Whether in the same in different times, or print the same color printing, can maintain consistent, not partial color.

(3) option.
Over 1,000 colfarvean let stylist has enough choose leeway. In fact, stylist is usually used in digital printing of color only a fraction of the PANTONE card. Digital publication

(4) color printing and save yourself without color troubles.

(5), pure, bright hue, saturation.
PANTONE color matching colors, all of the system in New Jersey ShiDa Carl (Carlstadt) PANTONE headquarters uniformly printed up factory, it can guarantee the PANTONE color world issue completely consistent sample. But, due to its peculiarity and complexity of cutting, haven’t heard anyone generic or fake. After nearly 40 years of development, the company’s products are widely applied PANTONE world, say, who need to communicate, the local color matching system in use PANTONE color. PANTONE color ink, so in international trade matching system is an important tool.

PANTONE color formulation guidelines
PANTONE card standard the glazed printing paper/paper (PANTONE coated guide uncoated) is the PANTONE color /, is the most commonly used, the largest circulation of PANTONE products. Through the interpretation of 2004 edition color to use formula guide only specials card user PANTONE provides some references.

The PANTONE color swatches of signs of color, all 1114 colors are the only Numbers and tail, with printing paper in the below the color, for eksempel, to every part of the card for specific instructions.

1 PANTONE color (PANTONE Colors Basic Basic),
This section includes a PANTONE color packing 14, the basic overview of the basic color is pure 14 with a single color ink, paint (or pigment) according to the higher percentage content, high purity color, density and color is the color of the deployment of other ink. other

2 PANTONE Colors Process PANTONE color (4),
This section lists the PANTONE four-color CMYK. PANTONE four-color system is introduced based on the PANTONE color standard system, CMYK color according to CMYK color 3000 mark the ratio.

3 PANTONE color Hexachrome PANTONE (6),
It is with high fidelity Color (for Hi – Fi Color) and design of the system of intellectual property, by CMYK Color to join the Color green and orange Color of 6 kinds of Color, can reach 90% PANTONE Color matching, ever need many Color to achieve the effect with 6 kinds of Color, now the combination. High fidelity six color is a comprehensive system, and can cooperate with popular software and proofs systems use, can create unprecedented EFI broad color.

4 PANTONE color
This part of the color is the most commonly used PANTONE color, the color bright and clean. Most companies mark color can be found in this section. Here is a list of the color of a explanation, as shown in figure 1. Adobe

Figure 1 PANTONE color ink

Can use CMYK dieyin way of simulated the colour. This part of the most special color can get from CMYK simulation.

5 PANTONE gray and dark tonal series
This part of the color is light color of color. Most of the color can be obtained by CMYK simulation.

6 PANTONE color attune series
This section is to show the effect of the soft color series of color. About 85 percent of the color can be obtained by CMYK simulation.
7. Designer USES color
This part of the color reflects the designer of the color of the requirements, and the development trend of the color and color of the family. Nearly 80% of the color from CMYK simulation.

8. Lubricious fluorescence and metal
Here, herunder 14 lubricious fluorescence and 14 kinds of metal. All the colors are not through CMYK simulated, it is imagined.

2004 version of the color is printed on the glazed printing paper recipe guidelines on the PANTONE color, each part of specially colored and printed on paper in the same sequence of sexy. Here a variable data printing, PANTONE 256 C and PANTONE 256 U said the same kind of special color, which is the only 256 PANTONE. PANTONE 256 C says the PANTONE 256 printed on paper, the effect of the dual standards should be its smooth coated paper (den) color card, and guide the PANTONE PANTONE 256 U said in the glazed printing paper or special 256 paper effect, it is the corresponding standard should be the glazed printing paper (uncoated) of the color card guidelines. Paperback wireless gum line ZhuangJiLiang survey
The color of color may guide the digital printing or color fading, in order to ensure accurate color, the color change this year best guide. General PANTONE specially colored CARDS are in the old in sales of new business. The latest version of the PANTONE card is the 2005 version of the standard of paper – the glazed printing paper packing.

The new version card printing paper brighter than the previous version, so the color of white, more than in 2004 version of slants cold, especially the color piece part is more apparent. Using fission binding, can buy objectively make customers can purchase one.

As early as in 40 years ago, some people organization/organization printing ink was aware of the importance of unified colour, creating the PANTONE color printing company specialized in the research of the standard. So far has been expanded to textiles, plastic, and many other areas, especially in the printing field has been around the world standard PANTONE printed by the designers and widely used. General abroad do print is used as the PANTONE color standard, thus ensuring the print colour of identity. In China are also increasingly popular and use.

A higher degree of dispersion

Black Masterbatch for the use of carbon black production. Health and carbon black is a very tricky and dirty mixture, which is filled with dust, light weight, was fluffy-like. Unless the use of large-scale treatment measures, otherwise it will smear machines and workers, so that the working environment has become dirty. Because of this, casting resin, generally choose a carrier, which is a black masterbatch to complete the pre-dispersion of carbon black. The resin carrier is clean, free-flowing and easy to use. In addition, the carbon black apart from the dirty, there is a feature that is difficult to dispersion. If the injection molding directly to the health of carbon black, when melted, rendering the outcome will be very poor. There is no dispersion of carbon black stripes and spots, if leaning against the colored regions where less will be marked next to appear. The standard injection molding machine is not an effective carbon black dispersion of Health.

Carbon black dispersion of the performance of this difficult plagued masterbatch manufacturer. Use single or double screw extruder production of high-load black masterbatch dispersion of very poor. When the end-users of these black master batch mixing or die casting, its performance is only marginally better than the carbon black, but the effect was equally unsatisfactory. In order to achieve a stable and high dispersion, it is essential to use a high level of shear Ta River sealing machine to mixed carbon black, such as the FCM or BANBURY mixture. With sufficient strength, these mixers can make carbon black and basic resin completely mixed together. The use of carbon black type also affects the dispersion of. The smaller the particles of carbon black dispersion on the more difficult.

The application of a thin wax is the most emphasis on dispersion of requirements. Poor masterbatch dispersion from the corner of the end product can be easily seen by the naked eye. In addition to the lack of beauty, the film where the poor dispersion of carbon black significantly reduces the wind of the performance of black films. A good dispersion of small particles are the main features of industrial fibers, these fibers used for rope, yarn, carpets, and other industries. Large machines with more than 5,000 meters per minute rate of 30,000 shares at the same time to produce fine fibers. If the masterbatch dispersion bad, we would be cutting the fiber, resulting in production downtime.

Covering force stronger

Decide the quality of black masterbatch The second factor is the covering force, for the use of waste or recycled polymer masterbatch, this factor is particularly important, in these circumstances, the black, is meant to cover the waste in the other color. The shading power of large particle carbon black poor and difficult to cover all the other colors in the lower result, received only a departure from the final product color. In the melting process, the correct first choice with high shading ability of carbon black to cover the capacity of the existing color coverage of the so-called power.

Better mobility

Decide the quality of black masterbatch A third factor is the rheology and mobility. If a masterbatch itself has a good dispersion, but it will not flow into the material to be molded, it is not produced satisfactory results. In general, the grounding for the production of masterbatch resin has a high flow variability. In order to save costs, a number of masterbatch production of commercial re-use of materials, waste or recycled materials as the resin carrier. The flow of such a masterbatch production of the performance will be significantly reduced, if the rheology is not good, mold cycle time and the appearance of trade unions in handling trouble. It is noteworthy that, if the dispersion and rheological behavior is not high, and some end-users will be by increasing the dilution ratio to compensate, but this will only increase the cost of the use of masterbatch. With minimum dilution ratio of the masterbatch can be produced uniform, a good black dispersion.

Compatibility bigger

Compatibility black masterbatch quality of the decision of the fourth factor. If the masterbatch is to use the chips or recycled materials produced, then it may contain contaminants or other non-melting polymer. This will cause some unpredictable and difficult to bound the trouble of wasting time to the final consumer and raw materials. At this time, you can use to produce high-quality rendering resin masterbatch, masterbatch in the melting process have good compatibility. High-quality masterbatch can be used LLDPE, LDPE, HDPE, PP, PS, SAN, PA, and other materials to produce. If you have indicated engineering-level and rigorous physical properties, then a special polymer masterbatch could be obtained. Several large international masterbatch producers, are conducting research in an attempt to produce a so-called “global access” masterbatch. The masterbatch can be broad-based and other raw materials capacity, good rheology, can be applied flexibly.

Stability to be consistent with

In today’s globalized economy, international customers of the masterbatch quality, raw materials that require high performance and stability is absolutely necessary, and this is also the decision of the quality of black master batch fifth factor. The stability of a major manifestation is the proportion of stable carbon black. If the percentage of carbon black fluctuations, then the required amount of molten masterbatch is not the same, to produce products that can not be the same color. Ultimately reflected in a number of producers: the dilution of their requirements are usually more than 5-8% difference, depending on the time of manufacture masterbatch manufacturers put the amount of material. Clearly this is unacceptable. Of course, other factors such as liquidity into the melt and the dispersion of the investment should Charging Capacity of each batch is consistent.

Intensity should be clear

Decide the quality of black master batch A final factor is the color intensity. Market, there are various types of carbon black masterbatch can be used for coloring, but the various types of colors and prices are also very different. Large particles than small particles of carbon black carbon black has a lower degree and a different background color. Large granular masterbatch for film production, such as garbage bags, but not for the production of those who pay attention to aesthetic products, such as TV signboards or in need of anti-ultraviolet film or topical areas such as agricultural pipe. For these products, only the use of higher-priced small particles of carbon black. Ud, the low transparency is also a characteristic of small particles of carbon black.

General Classification and application of carbon black

SRF carbon black is generally used that do not require strong coloring power, high coverage or to UV protection, garbage bags production. Colors tend to gray blue, cheap and relatively easy to dispersion, so those who had only equipped with single or double screw extruder of the masterbatch small firms would choose such a carbon black. HAF carbon black particles in the size of half of SRF carbon black particles, but the coloring strength is its two-fold. Brownish-red, its UV protection was stronger than carbon black SRF, and cost less than the P carbon black. It has good coverage ability, can be applied in many ways. P carbon black for UV applications as well as the food industry, was red and blue. JET carbon black has the most satisfactory color shadows, dark, and shiny black. It is the smallest particles, but it is not easy in the dispersion. Only those with a high shear mixer using the JET carbon black manufacturers to obtain the same degree of dispersion. It is also the most expensive ordinary carbon black. Cost comparison shows that more expensive than the cheapest masterbatch masterbatch can be produced economically get better results.

Det består af pigmenter eller farvestoffer, og tilsætningsstoffer vektor bestående af tre grundelementer, er den ekstraordinære mængde af pigment eller farvestof jævnt knyttet til harpiks, der er indeholdt i det samlede har været, kan siges at koncentrere pigment (Pigment Koncentration), so shading power than his own pigments.

Farve Masterbatches er en slags simpel, said the extraordinary amount of pigment or dye evenly attached to the resin contained in the aggregates obtained.

Anden, Den masterbatches Hvad er de grundlæggende ingredienser?

Farve Masterbatches for de grundlæggende ingredienser:

1. Pigment eller farvestof

Pigments are divided into organic pigments and inorganic pigments.

Almindeligt anvendte organiske pigmenter er: phthalocyanine rød, phthalocyanine blå, phthalocyanine grøn, lys rød, rød makromolekyler, makromolekylære gul, gul Everlasting, Everlasting, lilla, red and other azo.

Uorganiske pigmenter almindeligt anvendte: cadmium rød, cadmium gul, titandioxid, carbon black, jernoxid rød, jernoxid gul, etc.

2. Vector

Er matrix af Masterbatches. Color Masterbatches med eksklusive produkter generelt de samme harpiks som en transportør harpiks, forenelighed af de to bedste, but we must consider the mobility of carriers.

3. Dispergeringsmiddel

At male og ikke længere er jævnt fordelt samhørighed, smeltepunktet for dispergeringsmiddel bør være lavere end den harpiks, og harpiks har god kompatibilitet, og male en bedre affinitet. De mest almindeligt anvendte dispergeringsmiddel som følger: lav molekylær vægt polyethylen voks, stearic acid salt.

4. Tilsætningsstoffer

Såsom brandhæmmende, Zengliang, antibakterielle, anti-statisk, anti-oxidation, såsom arter, medmindre kunden anmoder om, generally do not contain the above-mentioned masterbatches additives.

Tredje, Farve Masterbatches hvilke arter og lønklasse point?

Farve Masterbatches almindeligt anvendte klassifikationer er som følger:

Klassifikation efter Vector: Hvis PE Masterbatches, PP Color Masterbatches, ABS Farve Masterbatches, PVC Farve Masterbatches, EVA Masterbatches, eFarve Masterbatchesngen af anvendelseskategorier: Color Masterbatches, såsom injektion, sprøjtestøbning Color Masterbatches, Color Masterbatches, såsom spinning

Alle sorter kan opdeles i forskellige kvaliteter, såsom:

1. Høj opløsning Farve Masterbatches:

Emballage til kosmetik, legetøj, electrical appliances and other senior products shell.

2. Ordinær injektion Color Masterbatches:

Til almindelig daglig brug plastprodukter, such as industrial containers.

3. Høj Blown Color Masterbatches:

Blow for the ultra-thin coloring products.

4. General Film Color Masterbatches:

For generel emballage poser, woven bags of blow molding coloring.

5. Spinning Color Masterbatches:

Farvelægning fiber til tekstil spinding, Farve Masterbatches fine pigment partikler, ved høje koncentrationer, farvestoffer magt, varme, good light-fastness.

6. Low-level farve Masterbatches:

Anvendes til fremstilling af farve beder ikke om meget af den lavere kvalitet, såsom trash, such as low-grade container.

7. en dedikeret Color Masterbatches:

Er baseret på bruger-specificeret produkter til plast sorten, vælge den samme plast som bærer af masterbatch produceret. Såsom PP Farve Masterbatches, ABS, henholdsvis, Vælg Farve masterbatch PP, ABS as a carrier.

Universal Masterbatches: også brugt en form for harpiks (ofte lave smeltepunkt af PE) som en vektor, but it can be used in addition to its carrier resin other than the coloring resin.

8. Universal masterbatch

Universal masterbatch er relativt enkel og praktisk, men mange mangler, the proposed user selection of exclusive Color Masterbatches.

Farve Masterbatches specielle varmebestandige kvaliteter generelt anvendes for produkter, der passer til plastic, under normale temperaturforhold, kan være sikker på at anvende. Kun i følgende tilfælde vil medføre forskellige grader af forandring, første, temperaturen oversteg det normale område, one stands too long.

9. Farve Masterbatches farve farve i forhold til granulering har følgende fordele:

1). Farve og en færdig produkt for at undgå farvning af plast granulationsvæv opvarmning, the protection of good quality plastic products.

2). To make plastic products to simplify the production process the most.

3). Kan spare en masse strøm

2. Let at bruge
Pearlescent farve masterbatch som følge af plast partikler med en blanding af performance, og kan anvendes almindelig blanding udstyr der almindeligvis anvendes, samt kunstige metoder til at blande til den blandede, ansøgning er meget bekvemt.

3. Bidrage til en reduktion af kromatisk aberration
Pearlescent farve masterbatch, Ud over perle pulver, Det indeholder også et luftfartsselskab og andre tilsætningsstoffer, så den flade plast masterbatch føjes til den mængde perle pulver perle dosering end mere, mindre i forhold målefejl at bidrage til at mindske fejl, når rendering.

4. Gode arbejdsforhold
Pearlescent farve masterbatch med skygge, perle pulver og andre tilsætningsstoffer, og luftfartsselskaber har været samlet og lavet til granulat, måling og blande sig med forarbejdning, vil ikke blive besat, vil det ikke forurener miljøet.

2, Fast materiale (grundmateriale): Limsamlinger beslutte de vigtigste fysiske og kemiske mekaniske egenskaber. FFor eksempel såsom epoxy-harpiks og phenolplast.

3, Hærder:

en) størkning: Flydende lim gennem fysiske og kemiske metoder i processen af faste stoffer. Væsentlige fysiske metoder har opløst, emulsion samhørighed smelte køling; kemisk metode til at gøre polymer lim materiale i en polymer.

b) hærder: hærdningsprocessen af de kemiske anvendte stoffer.

4, Hærdning initiativtagere: at fremme kurere reaktionshastigheden, forkorte reaktionstid af kemiske stoffer, også kendt som en katalysator.

5, Flexibilizer: hærdning klæbende materiale kan forbedre sejhed, de vigtigste forbindelser er estere og fleksibilitet.

6, Pakning: at forbedre den mekaniske styrke af samlinger.

7, Andre hjælpematerialer: farvestoffer, opløsningsmidler (tyndere), og kobling agent, such as antioxidant.

Toner fordele:

1, billige, omkostningseffektive.

2, imprægnering tiden er kort, hurtig produktion kan afsluttes hurtigt til de farve.

3, let at transportere.

4, et mindre beløb for en række produkter.

Toner mangler:

1, når forureningen toner omrøring, omrøring tønder svære at rengøre.

2, forskellige materialer, andet mærke eller lotnummer og forskellige driftsvilkår, maskine, skimmel forskellige operativsystemer temperaturforskelle på forskellige måder, begge vil have en farve.

3, spredte dårlig.

Anden, Farve Masterbatch

Farve masterbatch fordele:

1, mere stabil farve.

2, vil ikke forurene miljøet.

3, til en overkommelig pris, lav beholdning.

4, bedre spredning.

5, for den centrale fodring system for langsigtet ordrer.

Farve masterbatch mangler:

1, Der skal være en vis mængde af hvert parti af produktionsmængden produktion i mindst 100 kg.

2, skal være jævnt fordelt for at undgå el eller fremstille farve.

Tredje, Pelletering

Pelletering af fordele:

1, farvestabilitet, fjernelse af urenheder i råstoffer sorte pletter.

2, enkle, automatiseret produktion ikke længere blande materialer, produktionskapacitet.

3, ikke forurener miljøet.

Pelletering af mangler:

1, Farve masterbatch kostpris, high-farvestofbaserede.

2, i færd med at pumpe korn, råvarer og reducere muligheden.

3, en større beholdning, transportation costs are high.

Den termiske nedbrydning af PVC i processen, næsten ingen enkelt, men genereret en masse HCl. PVC termisk nedbrydning mekanisme er meget kompliceret, og ligeledes, varmestabilisator mekanisme er meget kompleks. På nuværende, omfattende forskning, rolle varme stabilisator kan sammenfattes i forebyggelsen af ​​type (og HCl, at erstatte ustabilitet i Cl atom og forebyggelse af auto-oxidation) og type retsmidler (PVC og ikke-mættet dele af svaret, ødelæggelsen af ​​kulstof ioner) to arter.

Som det fremgår:

1. Absorption og HCl, inhibiting its catalytic effect automatically. Stabilizer, including such categories lead salt, soap-type metal organic acids, organic compounds, epoxy compounds, amines, alcohols metal salt and salt-and metal salts, such as mercaptan. They can react with HCl, the suppression of HCl from PVC response.

2. PVC replacement elements of instability in the allyl chloride or t-carbon atom of chlorine atoms, the suppression from PVC. Organotin stabilisatorer, såsom PVC og klor elementer af ustabilitet forekom i den originale koordinering, i liganden, organic tin and instability in the replacement of chlorine atoms.

3. Polyene structure and the addition reaction, the destruction of large conjugate system formation, to reduce the shading. Umættede fedtsyrer indeholder en dobbeltbinding salt eller ester, with the PVC molecules conjugated diene double bond addition reaction took place in order to break the yoke of its structure, farve undertrykkelse.

4. Optagelse af frie radikaler for at forhindre oxidation. Hvis tiltrædelse af phenol varmestabilisatorer at blokere HCl, skyldes at give H-atom til frie radikaler og frie radikaler molekyler nedbrydning af PVC-kobling, der ikke kan dannes med O2 svare til det materiale,, og har en stabiliserende virkning på varmen. This heat stabilizer may have one or both of several roles.

The ideal of PVC heat stabilizers should be a multi-function material, eller en blanding af diverse materialer, de kan opnå følgende:

1. Livlig udveksling, ustabiliteten af ​​substituenter, such as t-Cl connected to the Cl atom or allyl chloride, to form a stable structure;

2. Absorption og forarbejdning af PVC og i processen med frigivelse af HCl, fjernelse af HCl automatiske katalytisk nedbrydning;

3. Or passive and act as a catalyst for the degradation of the metal ions and other harmful impurities;

4. Through various forms of the chemical reaction can be blocked unsaturated key to the growth inhibiting degradation of coloring;

5. There is the best protection against ultraviolet shielding effects.